Classification

Vial production line

Vial production line

Purpose:

This production line is mainly used for liquid dispensingor 2-50ml vial freeze-drying production or powder, to be completed cleaning, sterilizing, filling, half or full tamponade, capping functions.

Production line composition:

Vertical ultrasonic vial washing machine+ Hot air circulating tunnel oven+ Powder filling & stopper machine + Capping machine + labeling machine

Features:

1. Linear arrangement, it is easy to operate, observe, debug, repair.
2. Linkage control line, simple operation, low labor.
3. Intermittent spraying water, servo system, PLC and HMI control, high automation.
4. Using high quality electric component, and control cabinet is separated with machine, the interference do not exists between electric components, and it can run normally in high humidity environment.

Vial filling line main technicalparameters:

This line includes washing machine, tunnel machine, filling machine and capping machine
applicable standard 2ml ~ 50ml
production capacity of 200 bottles - 400 bottles / min
bottle clarity> 99.9%
bottle breakage rate 0.1%
sterilization temperature
320 0C
heat distribution 5 0C
installed capacity 1%
gasser passing rate of 99%
total power 100KW (heating power 64KW)

Vertical ultrasonic vial washing machineparameters:

- Production capacity: Rated 400 bottles / min (7ml vial)

- Bottle specifications: 16 ~ 32

- Ultrasonic power: 0.8KW

- Water for injection: 0.8m3 / h, pressure 0.3 - 0.5 MPa

- Compressed air: 30-50 m3 / h, pressure 0.3 - 0.5 Mpa

- Total power: 15.2KW

- Weight: 2400kg

- Overall dimensions: 2450 2140 1300

Hot air circulating tunnel oven parameters:

- Working capacity: 7 ml Control bottle: 20,000 bottles / hour

- Conveyor belt width: 820mm

- Total Power: 70.5KW

- Net weight: 3500kg

- Sterilization temperature: 350 C

- Sterilization time:> 5 minutes

- Purification level: one hundred internal oven

- Cooling: water cooling

- Outlet Bottle Temperature: 35-40 C

- Voltage: 380V / 220V 50HZ

- Dimensions: 4400 1850 2370

Powder filling & stopper machine parameters:

- Adaptability: crystalline powder, spray-dried powder, freeze-dried powder

- Production capacity: 300 bottles / min. (7ml bottled, powder 0.5g)

- Servomotor capacity adjustment range: 0 to 30000 500 units = screw revolution

- Measurement accuracy: 2%

- Total power: about 5KW

- Falling powder drive mode: PLC control of servo motor, direct filling method

- Plug-way: electromagnetic oscillation for the plug, vacuum suction, mechanical progressive stopper

- Stoppering rate: 99.9%

- Power supply voltage: single-phase 220V 50Hz

- Overall dimensions: 2840 1600 2100 (mm)

- Weight: 1800kg

- The main motor control adopts stepless frequency control (main motor power 0.75KW)

Capping machine parameters:

- Designed production capacity: 7ml bottle: 350-400 bottles / min

- Number of heads: 18

- Antibiotic bottle specification: 1 ~ 25ml

- Total power consumption: 1680 W

- Machine size: 2800 1750 1780mm

- Weight: about 1000Kg.

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